The Industrial RevolutionThe great social and economic changes due to
introduction of machine and power tools and large-scale industrial production began in 1760. Through
first 70 years of this century,
US was
industrial giant of
world. In 1960
words "Made in Japan" was thought to be a joke. By 1980, those same words had become
standard for manufacturing. In 1985, U.S. manufacturing was in a deep depression. Products were too costly, of poor quality and not innovative enough.
Now, again, America is ranked No. 1 in manufacturing (World Competitiveness Report, 1996).
Mass customization
America’s No. 1 standing is primarily due to
manufacturing revolution that has been under way since 1985. This quiet revolution is built on
unsurpassed innovative spirit of
American people. Innovation is one of
qualities upon which America is founded. American manufactures are
world’s leading innovators. The right combination of technology and people is a good foundation for any company. These technologies are leading to a major new phenomenon: mass customization, which is
ability to customize products literally in quantities as small as one, while producing them at mass-production speeds. Mass customization in
Information Age is replacing
mass-production model of
Industrial Age.
The ultimate outcome will be simultaneous manufacturing. Here, even as
customer is giving
order,
product starts to be manufactured. It may seem like a fairy tale, but
time is fast approaching when a customer will stand at a retailers fitting room, download their personal measurements into a computer, choose
pattern and variety of material wanted for their clothing and before they leave
outlet their order is in production. Now that’s a truly empowered customer!
Over
past few years, there have been a number of articles written on lasers. Each author lists applications as it relates specifically to their area of expertise. However, what EdgeWISE Tools would like to do in this article is to stimulate you to visualize all
different ways you can use a laser to produce a variety of products. Let your imagination go. Don’t fear
unknown. Those that can see
future have
greatest opportunity to succeed beyond their wildest dreams. "Carpe Diem" - seize
moment!
Why use a Laser?
In 1985, thermal contact cutting tools were developed for roll feed plotters. The "Hot Tip" became
first large format cutting system introduced to
sign industry. This process became
corner stone that most plotter manufactures built on. Through evolution,
cutting hardware has changed and significant strides have been achieved. We have seen progressive steps taken to where technology is today.
Most old manufacturing technology uses contact cutting tools; where
tool actually contacts
surface, it is meant to cut. The cutting tools must be re-sharpened or replace often and as
tool wears out
quality is compromised. This antiquated method has become an additional source of income for
manufactures because they now get to market one or more consumable tools. Contact manufacturing with all its additional costs can now be replaced with a more economical solution.
The next giant evolutionary leap in cutting manufacturing is
replacement of contact cutting tools with non-contact tools. The next logical step is to use laser technology for mass customization. The traditional high cost of laser technology has delayed
development of
Roll Feed Laser (RFL). A day is like a year in technological development terms. However, recently
cost of laser technology has been reduced to
point where today it has become an affordable means of manufacturing.
Roll Feed Laser
In 1988, research and development began on
first Roll Feed Laser system (RFL). This research developed more than just a new product. It developed new concepts in manufacturing and new ways to manufacture. The realization of mass customization is appearing using lasers. The combination of these two things EdgeWISE Tools calls
laser manufacturing revolution. This laser manufacturing revolution we are beginning to see is becoming bigger than anyone has yet imaged. There are literally hundreds’, if not thousands’, of markets and industries that have yet to be discovered.
Can you change?
As history has proven, there are always those people that lack
foresight and intuition to respond to
changing trends of time. Ten years ago, in 1986, industry scoffed at
idea of a large format, computerized, cutting system becoming
main work tool for
trade. The resistance to change at that time was severe. Seven years ago most plotter manufactures laughed at
idea of a low wattage Roll Feed Laser system and could not see
potential for manufacturing one. Look at what is happening today, Since 1990,
number and diversity of applications for low wattage CO2, Nd:YAG and Diode laser systems have exploded. The CO2 laser market has grown on average of 60% per year. More people are recognizing
benefits of using a CO2 laser over other traditional manufacturing tools. Machinery like dies, routers, hot knives, and mechanical engravers are being replaced with affordable low wattage RFL systems. Ink jet printers, in some applications, are losing ground to
advancing low wattage laser used for marking.