In any problem analysis, we have to specify
problem, check whether there is any deviation from
normal condition, identify
possible causes, evaluate
possible causes and then confirm
true cause.Pumps or other machinery will give tell tale signs when they are not working properly. An observant pump user will be able to avoid major breakdowns or damage if
problem is corrected early.
In order to solve any pump problem, we need to notice
symptoms carefully so as to determine
most likely causes. Instruments like pressure gauges are very helpful and should be installed in
pumping system.
Very often we do have to rely on our 5 senses to pinpoint
exact symptom. Normally, pump problems can be classified into Suction Related, System Related, or Mechanical Related. It can also be a combination of these.
Most of
system related problems occur because of design flaw. For example,
designer may have chosen
wrong pump whose characteristic does not match
system requirement. Suction related problems are usually caused by air lock that are due to a variety of reasons...
The effects of mechanical related problems could manifest themselves as suction related problems - air leaks in
system, worn out impellers, and mouth rings - but
most common symptom is
presence of vibration and abnormal noise in
equipment.
DiagnoPump, pump troubleshooter has been created for pump users and sellers to help them find
solution quickly. Arranged so that
easiest (and often overlooked) causes are examined first, it could be a very useful tool.
If you are a beginner, you can start
troubleshooting from
very first steps. More experienced users may want to start from
later stages in
symptom list. The symptoms have been identified to make it easy to zero in on
correct ones. The symptoms have been arranged as: