Ever wanted to know how
big boys make remanufactured inkjet cartridges? Read on and I'll give you a quick outline of what you actually get when you buy a remanufactured inkjet cartridge.The first thing to realize is that refillers, or Remanufacturers only remanufacture inkjet cartridges that contain a print head. Those include Hewlett Packard and Lexmark. All
others are variations of
aforementioned cartridges. This is because
generic or compatible cartridges for
others, Canon, Epson etc., are very cheap and they could not make a profit by remanufacturing them.
Step 1. The Empties Search.
In order to remanufacture an inkjet cartridge you must first have
empty one to refill. When a new printer using a new cartridge is introduced it may take several months if not years for
empty cartridges to become available in
quantity that warrants
refiller to make
investment to tool up for remanufacture. As of this date a very popular HP cartridge that was on
market for over a year is still very scarce as remanufactured. A very popular Lexmark cartridge,
12A1970 cartridge is almost impossible to locate because Lexmark is buying them back, but these are articles unto themselves.
The inkjet cartridge remanufacturer carefully inspects
cartridges for blemishes and for evidence that is has been previously refilled. They must be "virgin" cartridges (never refilled) or they won't get refilled. (By most scrupulous remanufactures) Next
cartridges are electrically tested using sophisticated electronic equipment that tests
print heads and related electronics. This will be a 100% pass/fail test. No in betweens here. Anything under 100% gets tossed.
Step 2. Cleaning.
Each cartridge is cleaned ultrasonically inside and out. All remaining ink is thoroughly flushed from
cartridge and they are bathed in a cleaning solvent. Step 3. Refilling.
Here is where to pros are separated from
hobbyist. To properly refill a cartridge there must be a measurable balance between ink flow, vacuum and pressure. Very expensive refilling machines are needed to accomplish this task properly. The machine will have
capacity to refill many cartridges at
same time. The cartridges get snapped in place and when all
gizmos are set properly they all get filled at
same time.