In our previous issue, we discuss about
properties of lubricating oil and what to look for when buying or replacing them. Ezine ArticleToday, we want to find out as to when to replace
lubricating oil. If you have a large quantity of lubricating oil to change, it is going to burn a hole in your pocket. So most plant operators try to preserve
properties of
lubricating oil for as long as possible.
One of
most important functions of lubricating oil is to reduce
friction between
moving parts of machinery. But there are other features to look at.
When do you know that
oil needs to be changed? Below is a rough guide: 1. Viscosity has changed by 10% 2. Flash Point has dropped to 150 degree Celsius 3. Water Content has reached 2% 4. TBN, or Total Base Number has reduced by 20% 5. Insoluble Content has increased to 5% of
oil
Due to
oxidation of
oil when exposed to heat and oxygen,
viscosity of
oil tend to reduce. With
reduction of viscosity,
film of oil between rubbing metal surfaces becomes more difficult to maintain. This results in metal to metal contact, micro seizures that leads to scuffing, abrasion and other damages.
In large diesel engines, fuel oil from dripping injectors or fuel pumps sometimes finds their way into
lubrication oil sump. This has
tendency to reduce
flash point of
lubricating oil. In addition to reducing
viscosity that is detrimental to lubrication, this contamination with fuel oil can be quite dangerous. If there is a hotspot in any of
rubbing parts, this can lead to a crankcase explosion.
Water can also find its way into
lubricating oil from leaks in
cooling water system o-rings or gaskets. In addition to reducing
lubricating properties of
oil,
presence of water in
oil can give rise to bacteria or fungal growth, which will quickly damage
oil properties as well as contributing to acid corrosion and oxidation of
oil, changing
chemical composition of
oil itself. However, if
water content is below 0.5%, it can still be removed by centrifugal purifiers.