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Metal is cut either by moving
work piece like in
lathe or by moving
tool like in
shaping machine, drilling or milling machine. Clearance angles must be provided to prevent
tool surface below
cutting edge from rubbing against
work piece. Rake angles are often provided on cutting tools to cause a wedging action in
formation of chips and to reduce friction and heat.
Tool Materials
In order to remove chips from a work piece, a cutting tool must be harder than
work piece and must maintain a cutting edge at
temperature produced by
friction of
cutting action.
Carbon Steel
Carbon steel tools even though comparatively inexpensive tend to lose cutting ability at temperatures around 400 degree F (205 degree C).
High-Speed Steel
High-speed steel, containing 18 percent tungsten, 4 percent chromium, 1 percent vanadium, and only 0.5 to 0.8 percent carbon, permits
operation of tools twice or three times
speeds allowable with carbon steel
Cast Alloys
Cast-alloy cutting-tool materials containing cobalt, chromium, and tungsten are effective in cutting cast iron and retaining their cutting ability even when red hot.
Cemented Tungsten Carbide
The hardness of Tungsten Carbide approaches that of a diamond. Tungsten carbide tools can be operated at cutting speeds many times higher than those used with high-speed steel.
Oxides
Ceramic, or oxide, tool tips consist primarily of fine aluminum oxide grains, which are bonded together. These are very hard.
Cutting fluids
An overheated tool can become blunt and soft very fast. Therefore very often, cooling fluids cools
cutting points of
tool. This serves to lubricate and cool.
Water is an excellent cooling medium, but it corrodes ferrous materials. Sulfurized mineral oil is one of
most popular coolants as it can both cool as well as lubricate. The sulfur prevents chips from
work from melting on to
tip of
tool.
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Many years of working experience in Marine, Facilities, Construction has given the author material for writing e-books and articles related to engineering, and management. Subscribe to facworld ezine More information at Marine and M & E